TRACK SAN is a software solution for managing the production of sanitary ceramics.
From the stage of casting you can control every single piece until delivery to the customer, drawing in the production cycle, each step made by recording and step by step all the information necessary to determine the negative and positive factors that make up the process itself. MAIN MODULESTRACK BASE - Back Office Management
Multi Company, Multi establishment, Multi-store. TRACKBASE The module deals with the management of the Back Office and consists of the following operational functions:
Storage Management:
• Plants, Operators, terminals, Articles, Locations, Defects; Phases Production, Production Line (machinery); Planning Operational, Groups Planning; Table Colours Production Management Phases chosen
• Management moulds (load, Handling, Disposal), load management lines casting (production plan), Managing historical load lines; Handling Management (data collection procedures for data collection and management movements); Generation movements of stock (optional) Management choices (first and retouching)
• Management movement (insertion, modification, deletion of even automatic movements); Management Pallet Manufacturing;Generation movements store; Import data for outside processing (refiring) Management Statistics
• Prints statistics and control items, defects. Operators, data, etc.. Utilities
• Creation of new custom query and prints with the ability to export to Word, Excel, or creating charts. Personalization menu operation. Safety management procedures with customization of permissions on each procedure . TRACK MAG
Complete management of the store (not necessary in integration with Adhoc and Adhoc Revolution Enterprise.) PALM TRACK
Managing detection output by the handheld for the stages of casting and intermediate stages. TRACK TOUCH
Collection management phases through intermediate fixed terminal touch screen. TRACK CHOICE
Management choices, refiring and corrections through Touch Screen. TRACK POST
Management of post processing option. TRACK ANALYSIS
Through data analysis tool for Business Intelligence. TRACK ROBOT
Connecting to the robot import / export data. Integrations
TRACK SAN has a form of integration with the most famous management procedures and ERP. The procedure is already integrated with:
• Zucchetti Adhoc Revolution (with direct connection to the store procedure).
• Zucchetti Adhoc Enterprise (with direct connection to the store procedure).
• Arca 2000 (import and export data).
The use of relational database allows you to create the extraction of data in any format (txt, xml, ascii, dbf, xls, etc.) allowing the import and export of data to any management procedure. Planning
Production planning
Through sophisticated calculation tools, you can define a production plan based on production capacity and the real need of the business. With parameters that can be fed directly from the corporate data, both current and historical, the Planning module will define a production plan that will improve the operating margin by reducing delivery times, lowering inventory and trying to remove broken stock. The final goal is to produce more and more orders and less for the stock. The Planning can be remoulded continually making the necessary corrections quickly to production plan. The Planning determines the level of loading of lines / machines for casting and moulds and needs for resources to fulfill the production plan.Scheduling
Determination of production plans
The Scheduling Module will perform the function to optimize stages after casting. As the process of casting the required capacity will not be possible to define a production plan conforms to the real needs of the business. With the scheduling procedure will be implemented to indicate which products should go forward in giving first priority to deliveries and leaving the products for the store. Particular importance will be assigned to a grouping of items by colour of the products by optimising also the spray phase. Monitoring
Monitoring production of products with traceability. Allows the collection of production data and the date, the line of work, the operator, the defect and, where necessary, the technical specifications of products and environmental characteristics. Each piece of product can be traced throughout the production cycle. Main features:
Mould Management
The procedure TRACK SAN allows complete management of the moulds. In fact, the mould is used for the definition of articles (semi finished) products. Its age shows in addition to code and description, the number of flows provided, the link with the main semifinished product and semi-alternative, the number of parts produced in a single casting. Each load of new versions automatically generates a progressive (register mould) that identifies the mould throughout its life, allowing a full control on the quality of parts produced and its duration. The management of the moulds allows full monitoring of the position. It os possible to know at any time where there is the mould (Stock, Drying, Production, casting line). This can be facilitated by the use of automatic tracking systems based on RFID technology.
Specifications:
Loading Moulds-registry with an indication of the semi-product (excluding health colour) and the number of streams possible.
• Automatic generation of mould serial number from a document of purchase.
• Print labels with mould and mould plate code figure produced
• Statistics on moulds (parts by casting, defects, etc.).
• Verification productivity moulds charge Management Line
(Casting Machine)
The management of production lines, mainly those in the casting phase, allows to put into practice what is the production plan. Based on the planning system or on the advice of the senior production will make the loading of the dies on each line by determining which and how many articles you produce. Each load or any variation thereof will be stored allowing always a place between the expected production and recognized. The procedure of the load line allows, if deemed necessary, to speed up the detection of production through the sequential reading of the mould unique number. Managing Defects
The management of the defects allows to classify the various types of defects in the production phase. These defects can be grouped by stage of production, allowing for easy research even if there is detailed list of defects. Operators Management
Full details of the operators with an indication of the phases in which they can operate and the relative burden of production that will have to make. Management stages of production
TRACKSAN allows management of the stages in parametric to allow a check only on phases of interest and the addition of intermediate stages, depending on the needs. Each step can generate movements in automatic loading and unloading stock, resulting in the possibility of inventorying all the material in both quantity and value. It can also result in automatic discharge of raw materials used in each stage of production. Casting Phase
It can handle any type of casting: Manual and Machine Casting, Medium and High Pressure Casting Machine. The casting is the phase that is the only constraint for the management of traceability of production. In fact, this phase will determine the items from identification of the mould and is associated with the product to their matriculation. Each survey report information regarding the date of production, production line, the operator, the mould, the article produced (semi) any defect The register / registration number applied permit to draw the piece produced in all other stages of production. Other stages of production
(Finishing, Inspection, Engobes, Glazing etc..)
Stages ranging from casting through to choice of refiring or can be defined according to needs. In these phases are tracked the steps of semi-finished products and the information is recorded on the date of manufacture, operator, and any defects found. These phases are not critical to the management of the entire system. In the process of Glazing, you can assign and define the colour of the finished product. Glazing Robot Connection (opt.) It is possible to send the Glazing Program to Robot when read serial number of the piece. Kiln Load
Kiln Loading lets you know which articles will exit at the end of the refiring cycle and to carry out, at the exit of the furnace, between the pieces loaded and unloaded the pieces in the process of choice. Even at this stage will obviously be able to download the pieces faulty results. First Choice firing and Refiring
Central stage of the production process in this cycle is making the transition from semifinished product by determining the colour and the choice of product. From reading his serial number the product you automatically if the first piece comes from the refiring or re-viewing all the possible steps in refiring. During the selection will highlight all steps in production in the earlier stages showing the date, the stage and the operator. It is possible at any time verify the congruity between the furnace and load selected pieces. The determination of the choice of the piece can automatically generate the printing of the product label (customized) and the management of palletizing. Weight control (opt.) Direct balance for verifying and recording the weight of the product with any indication of what to do in case of non-compliance. Defects graphs (Opt) Using the system of choice via touch screen you can, in addition to the definition of defect in tabular form, indicate one or more defects in graphic form simply touching the screen in a representative of the 6 faces of the product. These data will be stored in pores and vector will generate detailed statistics and analysis. POST phases Choice
It can manage all type of phases made the choice of the product that led to the definition of the finished product and its cargo in the warehouse. With this solution you can refine the product selection (eg: switch from a first choice for a second or an refiring etc..), Make article through eg: a sink or a bidet without holes for a 1 or 3 hole, or go to an article in a white coloured or decorated, and in ensuring the traceability of the article. With this solution you can also make discharges resulting from breakage in handling. Warehouse management
The module allows you to store loads and discharges stock for each phase. It is possible, in a totally automatic, create movements that each collection of production in each stage must generate. For example, when casting will be able to define a cargo warehouse casting of cast products (or semi-finished goods) and unloading of raw materials used for the production thereof. At later stages we can only make the stock exhaust from the previous phase and make the load in the current stage. The storage allows, at any time to make inventory, including time, quantity and value. Analysis
Analysis and statistics of production With traditional print and with the help of Business Intelligence tools and possible statistical analysis and weaving information between products, actors, casting lines, defects and mold. With traditional print and with the help of Business Intelligence tools and possible statistical analysis and weaving information between products, actors, casting lines, defects and mold. The control of the production cycle is made possible through the application of bar codes progressive (students) to pieces just by casting. These codes identify the article throughout its life and allow traceability. The procedure and also prepared to use new technologies (branding, RFID, etc..) Where these might be applicable to both a technical and economic. Hardware minimum requirements and recommended
The basic track module requires the use of a server Pentium Core 2 Duo or XEON (or equivalent) with minimum 2 GB RAM (4), Hard Disk 140GB (it is recommended to use RAID systems for disk mirroring) and a system backup. OS windows 2003/2008 Server. Databases Microsoft SQL Server (SQL Express for up to 5 stations). Security and continuity For greater safety and a complete guarantee of continuity of work, you can also configure the cluster solutions based on virtual solutions. |  |
